The automatic palletizing machine allows a large volume of goods to be organized and stacked neatly and stably on special pallets.
It is one of the most important players in industrial automation and production process efficiency.
The use of industrial robotics ensures speed and accuracy in handling packaging and storage processes.
Optimizing these steps is increasingly important and enables you to increase the competitiveness of your business.
Indeed, investing in automation and Industry 4.0 makes it possible to cope with ever-increasing production rates.
According to Fact.MR there will be significant growth in the industry with an estimated increase of 5.2 percent CAGR by the end of 2033. Surpassing a market size of $2.2 billion.
The palletizing process involves many sectors and areas of application.
In this article we will look specifically at:
Automation of the palletizing process offers numerous advantages including:
Increased efficiency and productivity
The use of anthropomorphic robots ensures a significant increase and continuity of production.
Production rates impossible for manual labor can be achieved with a consequent reduction in downtime.
Automating the palletizing process offers significant savings in terms of amortization of personnel cost. Improving the quality of the result obtained.
Thus arises the possibility of redeploying employees to more rewarding and less wasteful tasks.
There is an overall reduction in injuries as a result of less exposure of personnel to repetitive and strenuous tasks.
They ensure detailed tracking of the stock in the warehouse and the volume of goods moved.
Process automation ensures accurate and consistent positioning and handling of goods. This provides proper load distribution and smoother handling.
· Optimization of storage area
Advantage concerning the overall optimization of available space.
We have a wide range of automatic palletizers and anthropomorphic robots.
We can provide both single installations and integrative projects to a pre-existing production line.
Tertiary packaging solutions with a high degree of customization and able to meet different customer needs.
Numerous projects and installations of tertiary packaging machinery in industries such as:
The MF PCA SMART robotic palletizer is an ideal option for processing loads up to 50 kg and productions up to 500 cycles/hour.
It is one of our top solutions because it combines reliability, speed, versatility and an excellent price/quality ratio.
Also present in the SMART PRO version that achieves productions up to 800 cycles/hour.
Model that guarantees alongside the advantages proper to the basic version, higher productivity.
Especially suitable for working in confined spaces and prohibitive environments due to its compactness and small size.
In fact, the standard height is just under 3 meters, while the finished pallet can reach 1800 mm (including the pallet).
This robot palletizer can process different types of products, such as bags, boxes, cases, and bundles.
Various gripping systems are also available, such as fork, suction cup, or box gripper pick heads.
Depending on the customer's needs, we distinguish:
Basic version, in which material is deposited on pallets on the ground or on semiautomatic winders.
Automatized version, in which the palletizer integrates with an automatic pallet magazine.
The integrated PLC system with touch screen panel provides the operator with the complete control of the operation board and palletizing scheme. This allows easy modification of the work program according to production needs.
There are various security devices, such as:
The MF PCA 700 Twin palletizer represents the ideal choice for those seeking high productivity and working autonomy.
In fact, it is designed for handling medium/high productions, up to 700 cycles/hour. In contrast, The PCA 400 version is ideal for ground palletizing of medium/low productions.
The Twin version is caracterized, compared with the traditional one, by a double palletizing station.
It allows to work without interruption of continuity.
In fact, once the pallet is finished at the first station, it automatically starts working at the second palletizing station. This avoids any interruption and improves overall productivity.
Thus being able to evacuate the newly formed pallet without having to stop the production cycle.
The modular structure allows multiple mounting combinations, adaptability to different work environments and pre-existing systems.
Equipped with Brushless motors, security devices and safety guards, it is suitable for the use of various gripping modules.
The PSM1500/S layer palletizer is a compact and extremely versatile option.
It achieves outputs of up to 1,500 bags/h for sizes ranging from 2 to 50 kg.
Its structure, characteristic of bottom-loading palletizers, is combined with the speed and compaction capacity of a top-loading palletizer.
It is equipped with Brushless motors and "Touch Screen" panel so as to ensure ease of operation.
PLC systems then allow rapid change of format and palletizing program.
It is equipped with an empty pallet magazine and by a modular structure that ensures multiple assembly combinations.
The presence of the orientator on the motorized belt, the side compactors and the high-low storage system enable the creation of a compact and stable pallet.
Several optional devices available.
Top-loading palletizer that achieves a production capacity of 1200 bags/h in single grip and 2000 bags/h in double grip.
High-tech, high-performance solution for creating an extremely compact and stable pallet with Brushless motors.
The main feature of this model is the presence of a gripper that moves along the 2 axes (X, Y) and around its own vertical axis. This feature allows the palletizer to handle a wide range of package types, ensuring a wide flexibility.
In fact, like the push-type palletizer, this version is equipped with motorized side compactors. The presence of an interleaf made from coil ensures firm and orderly storage.
The many safety devices and safety guards available make it an extremely safe and reliable solution.
The operator has complete control of the palletizing scheme. Thanks to the integrated PLC system equipped with a special touch screen panel.
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